After the electrical problems I spent some time going over the Sporster checking all the work I had done. The installation of the tachometer, garage door opener, and performance management system did require modifications to the electrical system. Everything checked out okay, all the connections were solid.
I took the battery down to the Harley-Davidson dealership where they plugged it into their “deep cycle” charger and told me to come back the next day. The next day at the dealer they told me the battery took a charge and passed all the tests. I installed the freshly charged battery in the Sportster and bike fired right up – no sign of a problem.
Now this did not make me feel real comfortable with the reliability of the Sportster – I’d have preferred to have had a dead battery instead of a battery that had been fully drained while on a ride. I checked out the voltage going to the battery and this came in at 13 plus volts, so the charging system was working but maybe not creating enough amperage to charge the battery.
So the Sportster with its suspect charging system sat in the garage until I could coordinate getting it down to the dealer to have the electrical system checked out. Finally, after several months I fired up the Sporty, the battery held the charge, and rode down to the dealer. After a few days in the shop I got the call that the charging system checked out and that the problem had to do with the bolts that attach the battery cables to the battery, apparently my 2008 Sportster Custom had “the old bolts”. The dealer replaced the bolts, no charge, and everything is good.
Since then, I’ve been out on a short two hour ride, no problems encountered, but I have to say my confidence is about 80 percent.
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